Effect of NOCOLOK® Flux Dry-off Temperature on Mechanical Properties of Brazed Joint of Automotive Aluminum-Based Heat Exchangers

نویسندگان

1 دانشگاه علوم پزشکی مشهد

2 دانشگاه علوم پزشکی کرمان

3 دانشگاه تربیت مدرس

4 دانشگاه خوارزمی

5 دانشگاه علوم پزشکی مشهد

doi
10.22068/ase.2020.521
چکیده

Drying temperature of the flux at normal atmosphere has a crucial role in brazing quality in automotive aluminum-based heat exchangers. Over the course of this research, NOCOLOK ® flux consists of two phases of K 2 AlF 5 .H 2 O and KAlF 4 with melting point around 580 °C was used. A flux slurry was applied on the base metal, and dried at 220, 300 and 380 °C in air. Mechanical assessment revealed that when flux dried at 300 °C, the joint withstands maximum shear stress of 44 MPa with complete bonding. At 220 °C and 380 °C, joint shear stresses are 34 MPa, 30 MPa respectively. 380 °C dry-off temperature under nitrogen gas improved shear strength to 39 MPa. Taking dry-off temperature as 300 °C the amount of defective heat exchangers was reduced from 6% to 2% on a daily basis.